Toyota Corolla

1992-1998 of release

Repair and operation of the car



Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling systems, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
- 7. Transmissions
   - 7.1. Mechanical transmission
      7.1.1. Specifications
      7.1.2. The switching ropes
      7.1.3. Gear shifting lever
      7.1.4. Switch of headlights of a backing
      7.1.5. Removal and installation of a transmission
      7.1.6. Transmission partition
   + 7.2. Automatic transmission
+ 8. Coupling and half shafts
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment



7.1.5. Removal and installation of a transmission

Removal

PERFORMANCE ORDER
1. Disconnect a wire of the negative plug of the accumulator.

Prevention

If the stereoplayer of your car has system of the coding, check, whether you know a code of activation of the player before an accumulator detachment.


2. Remove the air filter (see subsection 5.9).
3. Remove a tank of cooling liquid (see subsection 4.5).
4. Remove the cylinder of the drive of switching off of coupling and hydraulic tubes (see subsection 8.2.3).
5. Disconnect connection sockets from the switch of headlights of a backing (it is specified by an arrow) (see subsection 7.1.4) and the speed sensor.
6. Find a point of connection of a wire of mass from above of a transmission. Turn off a fixing bolt and disconnect a wire from a transmission.
7. Disconnect the switching ropes from connecting levers of a transmission. For this purpose remove checks and washers (are specified by shooters) (see subsection 7.1.2).
8. Release clips, the fixing wires to the engine or a transmission, and take wires aside.
9. Remove the top fixing bolt of a starter.
10. Remove two top and one forward bolts of fastening of a transmission to the engine. Note places of connection of wires of weight or arms in order that they could be established later into place.
11. Remove the left support of fastening of the engine (drawing at the left) and turn off a fixing bolt of the left fastening (drawing on the right).
12. Establish a support under the engine (having put the wooden block between a jack and a case) or from above hook on elevator hooks. The engine it is necessary to support all the time until the transmission is removed from the car.
13. Weaken an inhaling of nuts of fastening of wheels. Lift the car and install it on support. Remove wheels.
14. Remove antisplash screens.
15. Merge oil from a transmission (cm. subsection 2.5.2).
16. Disconnect half shafts (cm. subsection 8.3).
17. Remove forward section of an exhaust pipe (cm. subsection 5.13).
18. Disconnect forward fastening of the engine.
19. Disconnect back fastening of the engine.
20. Remove a fastening cross-piece.
21. Remove a starter (see subsection 3.3.14).
22. On models 1.6 L remove the rigidity panel.
23. On models 1.3 L and 1.8 L turn off bolts, the fixing back plates of the engine or the panel of rigidity of the oil pallet to a transmission.

24. Disconnect the left fastening of the engine.
25. Establish a jack under a transmission (it is desirable the jack which is specially provided for this purpose). If you use a usual jack, do not forget to put the wooden block between a jack and a transmission for protection of a case from an aluminum alloy. In order that the transmission stood on a jack more steadily, wind it with chains.
26. Turn off other bolts of fastening of a transmission to the engine.
27. Double-check that all wires and hoses were disconnected from a transmission.
28. Lower the left side of the engine (the party of the driver), and then roll away a transmission and a jack slightly sideways. After the entrance shaft leaves coupling shlits, lower a transmission and remove it from below the car. Try to hold a transmission horizontally.

Prevention

Do not press a coupling pedal at removal of a transmission from the car.


29. After removal of a transmission it is possible to examine coupling elements (see subsection 8.2.1). In most cases, it is recommended to replace coupling elements every time at removal of a transmission.

Installation

PERFORMANCE ORDER
1. If it is necessary, establish coupling elements on a place (see subsection 8.2.1).
2. Having established a transmission on a jack as it became at removal, lift a transmission on the demanded height and accurately move it forward so that the entrance shaft entered coupling vents. Do not use force at installation of a transmission: if the entrance shaft does not enter into place, check a tilt angle of a transmission and / or turn an entrance shaft so that vents of a shaft could enter coupling vents.
3. Establish bolts of fastening of a transmission to the engine. Tighten bolts And and In till the demanded inhaling moment (see subsection 7.1.1).
4. Establish nuts and bolts of fastening of a transmission. Reliably twirl them.
5. Establish suspension bracket elements which were removed or disconnected. Tighten all bolts and nuts till the demanded inhaling moments (cm. subsection 7.1.1 and subsection 3.1.1.1).
6. Clean the jack supporting a transmission and the engine.
7. Establish all other elements which were removed at removal of a transmission.
8. Check that sockets of connection of the switch of headlights of a backing and the sensor of speed were connected. Also check that wires were established in fixing clips on a transmission and / or the engine.
9. If oil was merged from a transmission, fill in it to the demanded level (cm. subsection 2.5.2).
10. Lower the car
11. Connect the switching transmission ropes (see subsection 7.1.2).
12. Connect a wire of the negative plug of the accumulator. Pass on the car and check work of a transmission and tightness of a case.