Toyota Corolla

1992-1998 of release

Repair and operation of the car



Toyota Corolla
- 1. Maintenance instruction
   1.2. Codes of models
   1.3. Control panel
   + 1.4. Combination of devices
   + 1.5. Governing bodies and instrumentations
   + 1.6. Start-up of the engine and driving
   1.7. Specifications
   1.8. Adjusting data, filling capacities and liquids
   + 1.9. Possible malfunctions
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling systems, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and half shafts
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment



1.8. Adjusting data, filling capacities and liquids

GENERAL INFORMATION

Gaps in valves (mm)

For model 2E engines *
  – inlet valves
0,20
  – final valves
0,20
For model 4E-FE engines **
  – inlet valves
0,15 – 0,25
  – final valves
0,31 – 0,41
For engines models 4A-FE and 7A-FE **
  – inlet valves
0,15 – 0,25
  – final valves
0,25 – 0,35
For the diesel **
  – inlet valves
0,25
  – final valves
0,30

* on the hot engine
** on the cold engine

Candles

Nippondenso
NGK
For model 2E engines
W16EXR-U11
BPR5EY11
For model 4E-FE engines
K16R-U
BKR5EYA
For engines models 4A-FE and 7A-FE
K20R-U
BKR6EYA

Gap between electrodes of a candle (mm)

Model 2E engine
1,1
Engine 4E-FE, 4A-FE and 7A-FE
0,8

The belt deflection (which was in operation) at effort of 10 kgfs

For engines models 2E and 4E-FE

A. Generator
B. Crankshaft
C. Conditioner drive
D. Pump of the hydraulic booster
E. Pump of cooling liquid









A. Generator
B. Crankshaft
C. Conditioner drive
D. Roller of a natyazhitel
E. Pump of cooling liquid









A. Generator
B. Crankshaft
C. Pump of the hydraulic booster
D. Pump of cooling liquid
1
11,0 – 12,5
2.
5,0 – 6,5
3
7,0 – 8,5
4
11,0 – 13,0

For engines models 4A-FE and 7A-FE


A. Pump of the hydraulic booster
B. Pump of cooling liquid
C. Crankshaft
D. Conditioner drive
E. Generator
1
11,5 – 13,5
2
8,5 – 9,5
3
6,0 – 8,0

For the diesel engine


A. Generator
B. Crankshaft
C. Pump of the hydraulic booster









A. Generator
B. Crankshaft
C. Pump of the hydraulic booster










A. Generator
B. Crankshaft
C. Conditioner drive

1
12,0 – 14,0
2
15,0 – 17,0
3
15,0 – 18,0

Engine greasing

Volume of oil, l

For model 2E engines
  – with the filter
2,8
  – without filter
2,6
For model 4E-FE engines
  – with the filter
3,0
  – without filter
2,8
For model 7A-FE engines
  – with the filter
3,7
  – without filter
3,5
For the diesel
  – with the filter
4,3
  – without filter
3,6

Oil brand

For petrol engines: all-weather oil of the API brands (SG or SH), or ILSAC.

For diesel engines: oil of brands is not worse than API CD.

Cooling system

Total capacity, l
For engines 2E
4,6
For engines 4E-FE
  – from a manual transmission without conditioner
4,9
  – with the conditioner
4,6
  – with automatic transmission
4,7
For engines 4A-FE
  – from a manual transmission without conditioner
5,4
  – with the conditioner
5,0
  – with automatic transmission
5,2
For engines 7A-FE
5,6
For diesels
7,0

Type of cooling liquid

Liquid with antifreeze (on the basis of ethylene glycol) or with anticorrosive additives (Radiator Conditioner liquid of Toyota firm or equivalent).

It is forbidden to apply antifreeze on a spirit basis.

Battery

The served batteries
Electrolyte density at 20 °C
On petrol engines:
  – on completely charged battery
1,260
  – on partially discharged battery
1,160
  – on completely discharged battery
1,060
On diesels:
  – on completely charged battery
1,280
  – on partially discharged battery

1,180
  – on completely discharged battery
1,080

Charge current

Unattended batteries
no more than 5A
The served batteries:
  – the accelerated charge
no more than 15A
  – slow charge
no more than 5A

Coupling

Free wheeling of a pedal (mm)
5 – 15
Liquid type
SAE J1703 or FMVSS N116 DOT 3

Manual transmission

On petrol engines
Volume of oil, l:
  – for engines 2E, 4E-FE and 4A-FE
1,9
  – for engines 7A-FE
     • with anti-blocking system
4,5
     • without anti-blocking system
5,0

Oil brand

For engines 2E, 4E-FE and 4A-FE
universal transmission API GL-4 or GL-5 oil
For engines 7A-FE
universal transmission API GL-5 oil
The recommended viscosity
SAE 75W-90
On diesels:
Volume of oil, l
2,6
Oil brand
  – universal transmission API GL-4 or GL-5 oil
The recommended viscosity
SAE 75W-90

Automatic transmission

3-staged transmission

Volume of transmission liquid (filling norm)
to 2,5 l
Liquid brand
Liquid transmission DII or DEXRON III (DEXRON II)

Differential

Liquid volume
1,4 l
Liquid brand
Liquid transmission DII or DEXRON III (DEXRON II)
4-staged transmission
  – liquid volume
to 3,1 l
  – liquid brand
Liquid transmission DII or DEXRON III (DEXRON II)

Differential of the back bridge

Volume of oil, l
0,9
Oil brand
oil for gipoidny API GL-5 broadcasts
The recommended viscosity
it is above -18 °C of SAE 90, it is below -18 °C of SAE 80W or 80W-90

Brakes

The minimum course of completely pressed pedal on the working engine (at effort of 50 kgfs)
  – with back drum brakes
55 mm
  – with back disk brakes
60 mm
Free wheeling of a pedal
1 – 6 mm
Number of clicks of the lever of the emergency brake (at adjustment) at effort of 20 kgfs
4 – 7
Brand of brake fluid
SAE J1703 or FMVSS N116 DOT 3

Steering

Side play of a steering wheel
no more than 30 mm
Hydraulic actuator liquid brand
Liquid transmission DEXRON II or DEXRON III

The block of safety locks on a mudguard from the driver for cars with left-side management

The block of safety locks on a mudguard from the passenger

Arrangement of safety locks in a motor compartment (engines 2E)


Arrangement of safety locks in a motor compartment (engines 4E-FE, 4A-FE, 7A-FE and 2C) except for cars from Norway, Iceland, Denmark, Sweden and Finland


Arrangement of safety locks in a motor compartment (engines 4E-FE, 4A-FE, 7A-FE and 2C) for cars from Norway, Iceland, Denmark, Sweden and Finland


Safety locks of type A

1. FOG 15A there is no chain
2. A CIG&RADIO 20 lighter, display of a digital watch, central air, receiver, player, electric drive of rear-view mirrors, safety cushion
3. TAIL 15 A back lamps, parking lamps, illumination of devices, internal lighting, back fog lamps, day running fires
4. IGN 10 A multichannel system of direct injection fuel / system of consecutive injection, cooling system fans, safety cushion
5. ECU-B 10 A back fog lamps, day running fires
6. DEF-I/UP 7,5 A multichannel system of direct injection fuel / system of consecutive injection
7. STOP 15 A braking signals, anti-blocking system
8. TURN 7,5 A indexes of turn
9. TURN 10 A indexes of turn, signals of an emergency stop
10. ECU-IG 15 A system of start-up of the engine, anti-blocking system
11. SEAT HTR 20 A heating of seats
12. DEF 30 A heater of back glass
13. GAUGE 10 A indexes and measuring instruments, control lamps of the warning indexes (except for a control lamp of the category of the battery and the alarm system of open doors), movement lamps a backing, central air, system of a charge of the battery, day running fires
14. WIP 20 A cleaner and washer of wind and back glasses, cleaner of headlights
15. A/C 15 A central air
16. DOME 20 A internal lighting, illumination of a cargo compartment, illumination of a luggage carrier, hours, light alarm system of open doors, receiver, player, anti-blocking system
17. HAZ-HORN 20 A signals of an emergency stop, sound signal
18. FAN-I/UP 7,5 A multichannel system of direct injection fuel / system of consecutive injection
19. SPARE 7,5 A the spare
20. SPARE 10 A the spare
21. SPARE 20 A the spare
22. HEAD (RH) 15 A headlight right
23. HEAD (LH) 15 A headlight left
24. DRL 7,5 A day running fires
25. ALT-S 7,5 A system of a charge of the battery
26. EFI. - HTR 15 A multichannel system of direct injection fuel / system of consecutive injection
27. EFI 15 A multichannel system of direct injection fuel / system of consecutive injection
28. HEAD (RH-UPR) 10 A driving beam of the right headlight
29. HEAD (LH-UPR) 10 A driving beam of the left headlight
30. HEAD (RH-LWR) 10 A passing beam of the right headlight
31. HEAD (LH-LWR) 10 A passing beam of the left headlight

Safety locks of type B

32. POWER 30 A window regulator electric drive, electric drive of system of locking of doors, hatch electric drive
33. DEF 30 A heater of back glass
34. HEATER 40 A air conditioning system
35. AM2 30 A system of start-up of the engine
36. FAN 30 A engine cooling system fan
37. CDS 30 A engine cooling system fan

Safety locks like C

38. AM1 40 A (petrol engines) system of start-up of the engine
GLOW 80 A (diesel engines) system of start-up of the engine
39. ALT 80 A (engines 2E) system of start-up of the engine, back lamps, safety locks of STOP, ECU-B
AM1 100 A (engines 2C) system of start-up of the engine, back lamps, safety locks of STOP, ECU-B and ABS
ALT 100A (engines 4E-FE, 4A-FE and 7A-FE)
40. ABS 50 A anti-blocking system








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