| 1. Put on a cogwheel of a cranked shaft the end of a shaft, correct a spline and a flute in a cogwheel and bend a cogwheel on a shaft a piece of a pipe of the corresponding diameter. Thus watch a spline that it did not move. |
| 2. In this way establish a driving gear wheel of the oil pump, but here enter a uvula on a driving gear wheel into cut on a power shaft. Screw a nut and tighten its moment 47 N. of m. Thus it is necessary to hold a driving gear wheel from a provorachivaniye. |
| 3. Establish the directing roller of a gear belt. Tighten a bolt 37 N.' moment of m. Check that after an inhaling the roller easily rotated. |
| 4. Put on a gear wheel of the fuel pump of a high pressure a shaft, combining a spline with cut, kill a gear wheel and screw a nut. Hold a gear wheel from a provorachivaniye and tighten a nut 65 N.' moment of m. |
|
5. Put on a cogwheel a camshaft. In a cogwheel there is an opening which the camshaft pin has to enter. Screw a bolt with a big washer, to hold a shaft, as shown in drawing, and tighten a bolt 100 N.' moment of m. At a bolt inhaling do not turn a shaft as valves can hit the bottoms of pistons. |
| 6. Tighten two bolts of fastening of the tension device, without tightening them it is final. Tighten an average bolt with a roller 7,5 N.' moment of m. Check that after an inhaling the roller easily rotated in both parties. |
|
7. Check, whether installation of the piston of the first cylinder in situation VMT got off. Thus the tag on a pulley of a cranked shaft has to settle down from above. The tag on a cogwheel of a camshaft has to be exposed, as shown in drawing, and the tag of a driving gear wheel of the fuel pump of a high pressure has to be combined with a tag on the water pump. |
| 8. At installation of a new gear belt impose it so that after its installation letters and figures on the back party of the engine were visible. |
| 9. At first impose a belt on a camshaft cogwheel. Hold a cap key a driving gear wheel of the fuel pump of a high pressure and impose a belt on a gear wheel. Check correctness of gearing of teeths of a gear belt, on a site between cogwheels of a camshaft and the oil pump the belt has to be tense. |
| 10. Continue to hold a gear wheel of the fuel pump of a high pressure, put on a belt a gear wheel of the water pump and a cogwheel of a cranked shaft. Again check correctness of gearing of teeths of a gear belt. |
| 11. Impose a belt on the directing roller and a driving gear wheel of the oil pump, and in such sequence. Check, whether will draw a belt. All tags have to coincide. |
|
12. At installation of an old gear belt, establish a belt in the above described way, however thus also all tags made a felt-tip pen at removal have to coincide. The arrow also has to be directed correctly. In drawing it is shown how tags coincide. If the belt was displaced on one tooth, it should be laid anew. |
|
|
13. Connect to the tension device a returnable spring in the way specified in drawing. After connection of a spring weaken fastening of two bolts of the tension device. Thus the tension roller is delayed inside and pulls a gear belt. |
|
14. Zatyanute a bolt on the forward end of a cranked shaft prior to the beginning of a provorachivaniye of a cranked shaft. Turn a cranked shaft precisely on two turns and check that all tags were exposed as it is shown in drawing. If it is necessary, remove and anew to establish a belt. |
| 15. Tighten bolts of a tension roller 37 N.' moment of m, without moving an assembly payment. |
| 16. Establish the bearing bracket of the right engine mount. Smaller bolts tighten 37 N.' moment of m, big 65 N. m. |
| 17. If the hydraulic booster of a steering is installed, still finally do not tighten big bolts. |
| 18. Screw four glow plugs and tighten their moment 13 N. of m. Connect current connectors to candles, put the current tire with the isolating washers, washers and nuts and put on four rubber tips. |
|
19. Put on the directing washer of a gear belt the end of a cranked shaft. Thus expose maple directing on a spline. The unbent edge of the directing washer has to be turned outside, as shown in drawing. Put on the lower cover of a gear belt with laying and evenly wrap five bolts. |
| 20. Establish a pulley of a cranked shaft (to pay attention to a spline and cut). For a nasazhivaniye the piece of a pipe is used. Screw and tighten the moment 100 N. of m a bolt. Thus transfer has to be included to hold a shaft from a provorachivaniye. |
| 21. Put the top cover of a gear belt with new laying and fix five bolts and three clips. |
| 22. Fix three bolts the pump of the hydraulic booster of a steering. Tighten bolts 40 N.' moment of m. Now establish a pump pulley temporarily. |
|
23. Establish a driving belt of the pump of the hydraulic booster of a steering and the generator of alternating current and adjust a belt tension as it is described in the corresponding chapter and for the pump of the hydraulic booster of a steering. Now it is possible to tighten temporarily established pulley of the pump of the hydraulic booster of a steering. For this purpose press a thumb a belt and in turn a head and a dinamometrichesky key wrap nuts until 45 N.' inhaling of m.
|