Toyota Corolla

1992-1998 of release

Repair and operation of the car



Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines
   - 3.2. Diesel engine
      3.2.1. Specifications
      3.2.2. Replacement of a gear belt
      3.2.3. Removal of a head of cylinders
      3.2.4. Dismantling of a head of cylinders
      3.2.5. Partition of a head of cylinders
      3.2.6. Assembly of a head of the block of cylinders
      3.2.7. Installation of a head of cylinders
      3.2.8. Check and adjustment of gaps of valves
      3.2.9. Check of a compression of cylinders
      3.2.10. Pistons and rods
      3.2.11. Measurement of cylinders
      3.2.12. Assembly of pistons and rods
      3.2.13. Installation of pistons and rods
      3.2.14. Cranked shaft and flywheel
      + 3.2.15. Cooling system
      + 3.2.16. Lubrication system
      3.2.17. Device of injection of diesel fuel
      3.2.18. Operation of the car on diesel fuel
      3.2.19. Fuel filter
      3.2.20. Fuel pump of a high pressure
      3.2.21. Nozzles
      3.2.22. Glow plugs
      3.2.23. Adjustment of the mode of idling
      3.2.24. Adjustment of the maximum turns
      - 3.2.25. Useful tips to owners of the diesel engine
         3.2.25.1. Than attracts the diesel?
         3.2.25.2. Why the diesel rustles?
         3.2.25.3. Care of the diesel
         3.2.25.4. Malfunctions (the diesel with the fuel Bosch equipment)
         3.2.25.5. Purchase of the second-hand engine
         3.2.25.6. Be healthy, the diesel
   + 3.3. Electric equipment of the engine
+ 4. Cooling systems, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and half shafts
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment



3.2.25.4. Malfunctions (the diesel with the fuel Bosch equipment)

GENERAL INFORMATION

Malfunction
Codes of the possible reasons
The complicated start-up
1 – 9, 12, 13, 20, 22
Unstable idling
1, 2, 14, 18, 21, 22
Uneven idling of the heated-up engine
2, 10, 13, 17, 20, 22
Interruptions in operation of the engine under loading
1, 2, 4, 5 – 10, 16, 22
Falling of engine capacity
1, 4 – 7, 9, 10, 11, 13, 15, 16, 19 – 22
The increased fuel consumption
7, 9, 10, 11, 13, 14, 19, 21, 22
The engine does not stop
3, 21, 22
Low acceleration performance, exhaust with a black smoke, falling of engine capacity
2, 5, 9, 10, 11, 13, 19 – 22
Gray exhaust at the maximum loading (white or blue)
1, 2, 4, 5, 8, 9, 13, 19, 22
Abnormal minimum and maximum turns of idling
14, 15, 18, 21
The engine does not accelerate
1, 2, 4, 6, 8, 9, 10, 19, 20, 21
The fuel pump of a high pressure overheats
16

Possible malfunction
Elimination methods
1. The empty fuel tank or is littered the ventilating valve of a tank
To fill a tank, to wash out fuel-supply lines, to clear the ventilating valve
2. Availability of air in fuel system
To pump over fuel system, to eliminate an air suction
3. The electromagnetic valve of the diesel or the regulator of starting supply of fuel is faulty
To repair or replace
4. The fuel filter is littered
To replace the fuel filter
5. Fuel-supply lines of low pressure are littered
To restore sections of fuel-supply lines through passage
6. Fuel-supply lines of low pressure are littered
To wash out or replace fuel-supply lines
7. Leaky connections, fuel-supply lines leak or are broken
To tighten connections, to eliminate a leak
8. Deposits of paraffin in the fuel filter
To replace the filter, to use seasonal fuel
9. Wrong advancing of injection of fuel
To adjust an initial corner of an advancing of injection of fuel
10. Nozzles of nozzles are faulty
To repair or replace
11. The air filter is littered
To replace the filtering element
12. The system of prestarting heating is faulty
To replace faulty starting candles
13. Distribution of injection on cylinders does not correspond to an order of their work
To rearrange fuel-supply lines of a high pressure in the demanded order
14. Abnormal turns of idling
To adjust the screw idling turns
15. Abnormal maximum turns of idling
To adjust the screw the maximum turns of the engine
16. The valve is littered or faulty perepuskny
To clear the calibrated channel or to replace the valve
17. The delivery valve (on the four-cylinder diesel) or two valves is not tight (on six-cylinder)
To replace the valve(s)
18. The effort of a buffer spring of the regulator of frequency of rotation of the diesel is not adjusted
To adjust effort of a buffer spring
19. The fuel supply advancing coupling is faulty
To repair or replace the coupling
20. Low compression
To restore a compression
21. The regulator of frequency of rotation of the engine is faulty or is not adjusted
To adjust or replace the regulator

22. The fuel pump of a high pressure is faulty or does not give in to adjustment

To remove the pump and to give to repair