Toyota Corolla

1992-1998 of release

Repair and operation of the car



Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   - 3.1. Petrol engines
      + 3.1.1. Repair work without dismantle of the engine from the car
      - 3.1.2. Dismantle and capital repairs
         3.1.2.1. Specifications
         3.1.2.2. Diagnostics of the engine by means of a vakuumer
         3.1.2.3. Check of a compression in engine cylinders
         + 3.1.2.4. Dismantle of the power unit - methods and safety measures
         3.1.2.5. Alternatives of capital repairs of the engine
         3.1.2.6. Order of dismantling of the engine
         3.1.2.7. Head of the block of cylinders
         3.1.2.8. Repair of valves
         3.1.2.9. Shatunno-porshnevaya group
         3.1.2.10. Dismantle of the crankshaft
         3.1.2.11. Block of cylinders
         3.1.2.12. Honningovaniye of cylinders
         3.1.2.13. Cranked shaft
         3.1.2.14. Radical and shatunny bearings
         3.1.2.15. Engine assembly order
         3.1.2.16. Piston rings
         3.1.2.17. Installation of a cranked shaft and check of gaps of radical bearings
         3.1.2.18. Back epiploon
         3.1.2.19. Installation of shatunno-piston group
         3.1.2.20. Start-up of the engine after repair and a running in
   + 3.2. Diesel engine
   + 3.3. Electric equipment of the engine
+ 4. Cooling systems, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and half shafts
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment


3.1.2.20. Start-up of the engine after repair and a running in

GENERAL INFORMATION

Prevention

Before the first start-up of the engine keep in readiness the fire extinguisher.


PERFORMANCE ORDER
1. After the end of assembly of the engine check the level of oil and cooling liquid twice.
2. By the turned-out candlelight and the disconnected systems of ignition and the fuel pump turn a cranked shaft until registration of pressure of oil the sensor, or before blackout of a control lamp of pressure of oil.
3. Screw candles, dress tips of high-voltage wires and include system of ignition and the fuel pump.
4. Start the engine. The engine has to be started immediately, later the short period necessary for increase of pressure in fuel system.
5. After start-up warm up the engine up to the working temperature. In process of a warming up of the engine watch closely emergence of leaks of oil or cooling liquid.
6. Stop the engine and check levels of oil and cooling liquid.
7. Make a trip in a place with low-heavy traffic, accelerate the car from the speed of 50 km/h to 90 km/h, then release a pedal of a butterfly valve, having slowed down the car the engine to the speed of 50 km/h. Repeat the cycle of 10-12 times. Thus occurs extra earnings of piston rings to walls of cylinders. Double-check levels of oil and cooling liquid.
8. Make a trip on 900 km, without subjecting the engine to big loadings (move at a low speed), periodically checking oil level. In the period of a running in the raised oil consumption is possible.
9. After run of 900-1100 km replace oil and an oil filter.
10. At run of the subsequent several hundred kilometers conduct the car in the normal mode, avoiding too big and too small loadings.
11. After 3600 km of run again replace oil and an oil filter then the engine is considered passed a running in.