Toyota Corolla

1992-1998 of release

Repair and operation of the car



Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   - 3.1. Petrol engines
      + 3.1.1. Repair work without dismantle of the engine from the car
      - 3.1.2. Dismantle and capital repairs
         3.1.2.1. Specifications
         3.1.2.2. Diagnostics of the engine by means of a vakuumer
         3.1.2.3. Check of a compression in engine cylinders
         + 3.1.2.4. Dismantle of the power unit - methods and safety measures
         3.1.2.5. Alternatives of capital repairs of the engine
         3.1.2.6. Order of dismantling of the engine
         3.1.2.7. Head of the block of cylinders
         3.1.2.8. Repair of valves
         3.1.2.9. Shatunno-porshnevaya group
         3.1.2.10. Dismantle of the crankshaft
         3.1.2.11. Block of cylinders
         3.1.2.12. Honningovaniye of cylinders
         3.1.2.13. Cranked shaft
         3.1.2.14. Radical and shatunny bearings
         3.1.2.15. Engine assembly order
         3.1.2.16. Piston rings
         3.1.2.17. Installation of a cranked shaft and check of gaps of radical bearings
         3.1.2.18. Back epiploon
         3.1.2.19. Installation of shatunno-piston group
         3.1.2.20. Start-up of the engine after repair and a running in
   + 3.2. Diesel engine
   + 3.3. Electric equipment of the engine
+ 4. Cooling systems, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and half shafts
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment



3.1.2.15. Engine assembly order

GENERAL INFORMATION

Before assembly prepare all necessary new spare parts, laying and consolidations, and also the following tools and adaptations:

 – standard tool kit;
 – a dinamometrichesky key with a head 1/2;
 – the adaptation for installation of piston rings;
 – a mandrel for sinking of piston rings;
 – pieces of rubber or plastic hoses for clothing on rod cover bolts;
 – plastic calibration wire of "Plastigauge";
 – set of probes;
 – file;
 – fresh oil for the engine;
 – assembly greasing or greasing on the basis of a molybdenum disulfide;
 – sealant;
 – a compound for fixing of threaded connections.

To save time and labor costs, assembly is recommended to be carried out in the following order.

 – piston rings (see subsection 3.1.2.16);
 – a cranked shaft and radical bearings (see subsection 3.1.2.17);
 – pistons assembled with rods (see subsection 3.1.2.19);
 – a back epiploon of the crankshaft (see subsection 3.1.2.18);
 – a head of cylinders and pushers (see subsection 3.1.1.11 and subsection 3.1.1.9);
 – cam-shafts (see subsection 3.1.1.9);
 – the oil pump (see subsection 3.1.1.13);
 – a gear belt and gear wheels of a belt, a cover of a gear belt (see subsection 3.1.1.6);
 – an oil receiver (see subsection 3.1.1.12);
 – the oil pallet see subsection 3.1.1.12);
 – the soaking-up and final collectors (see subsection 3.1.1.4 and subsection 3.1.1.5);
 – a cover of a head of the block of cylinders (see subsection 3.1.1.3);
 – a flywheel (the leading disk of the hydrotransformer) (see subsection 3.1.1.14);